Sydney's Premier Truck Mechanic Services
Transport for NSW & NHVR Compliant Heavy Vehicle Repairs & Maintenance
Schedule Your Service TodayKeeping Sydney's Heavy Vehicles Compliant, Safe & Efficient
Welcome to Sydney's leading heavy vehicle repair and maintenance service. With over 20 years of experience servicing trucks across Greater Sydney, our licensed mechanics specialise in Transport for NSW and NHVR compliant repairs and maintenance for all commercial vehicles.
Whether you need a Heavy Vehicle Safety Inspection, routine maintenance, or major repairs, our team ensures your fleet meets all NSW regulatory requirements while maximising performance and efficiency on Sydney's demanding roads.
NSW Heavy Vehicle Compliance Services
Our team specialises in helping truck operators meet their legal obligations under Transport for NSW and National Heavy Vehicle Regulator (NHVR) requirements. We ensure your vehicles remain compliant with all current regulations while keeping your fleet running efficiently.
Heavy Vehicle Safety Inspections (Pink Slips)
Our facility is an authorised Transport for NSW Heavy Vehicle Inspection Station. We provide official pink slip inspections for all heavy vehicles registered in NSW, ensuring they meet the strict safety and roadworthiness standards required by law.
Our comprehensive inspections include:
- Complete brake system assessment
- Steering and suspension evaluation
- Wheels and tyre condition checks
- Light and electrical system testing
- Emission control system verification
- Body and chassis structural integrity assessment
We can schedule your annual inspection and handle any necessary repairs to ensure your heavy vehicle passes inspection the first time.
NHVR Compliance and Heavy Vehicle National Law
The Heavy Vehicle National Law (HVNL) establishes a national framework for heavy vehicle operations across Australia. As a Sydney-based service provider, we help ensure your vehicles and operations comply with all aspects of the HVNL as administered by the NHVR, including:
- Mass, dimension and loading requirements
- Vehicle standards and modifications compliance
- Chain of responsibility (CoR) obligations
- Fatigue management system support
- Speed compliance and management
- Documentation and record-keeping requirements
Our team stays up-to-date with all regulatory changes to ensure your fleet remains compliant with the latest requirements.
NSW Heavy Vehicle Registration Requirements
We assist with all aspects of NSW heavy vehicle registration requirements, including:
- Heavy Vehicle Safety Inspection certificate (pink slip) procurement
- Weight tax calculations and guidance
- Annual registration renewal preparations
- CTP Green Slip assessment and advice
- Modified vehicle certification for Transport for NSW compliance
Our team can ensure your vehicles meet all requirements before visiting Service NSW for registration renewal.
Modification Compliance and Vehicle Standards
Any modifications to heavy vehicles in NSW must comply with Vehicle Standards Bulletin 6 (VSB6) and be approved by Transport for NSW. Our service includes:
- Pre-modification consultation to ensure compliance
- Engineering certification coordination
- Modification plate installation
- Compliance with the National Code of Practice for Heavy Vehicle Modifications
- Transport for NSW modification approval documentation
We help you navigate the complex modification approval process to ensure your modified vehicles remain legal on NSW roads.
Our Comprehensive Truck Services
Our Sydney workshop offers a complete range of maintenance and repair services to keep your heavy vehicles operating at peak performance while meeting all NSW regulatory requirements.
Diesel Engine Repairs & Maintenance
Our qualified diesel mechanics specialise in diagnosing and repairing all diesel engine issues for trucks operating throughout Sydney and NSW. We work with all major engine brands including Cummins, Detroit, CAT, International, and Volvo.
Services include:
- Engine diagnostics using Transport for NSW approved equipment
- Fuel system repair and AdBlue system maintenance
- Turbocharger replacement and repair
- Complete engine overhauls and rebuilds
- Emission control system maintenance (compliant with NSW EPA standards)
Brake System Inspections & Repairs
Properly functioning brakes are critical for safety and compliance with Transport for NSW regulations. Our comprehensive brake services ensure your truck's braking system meets all NSW safety standards.
Our brake services include:
- Air brake system inspection and certification
- Brake adjustment to NSW standards
- Brake pad and shoe replacement
- Drum and rotor machining or replacement
- ABS system diagnostics and repair
- Transport for NSW brake testing and certification
Heavy Vehicle Electrical Systems
Our technicians are qualified to diagnose and repair electrical issues in heavy vehicles, ensuring compliance with NSW road transport regulations for lighting and electrical systems.
We service:
- Starting and charging systems
- Battery testing and replacement
- Alternator and starter motor repairs
- Wiring repairs to Australian Standards
- Lighting systems conforming to NSW requirements
- Electronic control modules and diagnostics
Suspension & Steering Compliance
A well-maintained suspension system ensures better handling, improved fuel efficiency, and reduced tyre wear while meeting Transport for NSW requirements for heavy vehicle operation.
Services include:
- Wheel alignment to NSW specifications
- Shock absorber and air suspension service
- Spring repair and replacement
- Steering component inspection and certification
- Axle alignment and repair
- Compliance with VSB6 for suspension modifications
Scheduled Maintenance Programs
Regular maintenance is essential for keeping your trucks compliant with NHVR regulations and Transport for NSW requirements. Our customised maintenance programs are designed to fit your specific operational needs while ensuring regulatory compliance.
Our maintenance services include:
- Oil changes to manufacturer specifications
- Filter replacements (air, fuel, oil)
- NSW heavy vehicle safety inspection preparation
- Cooling system service
- Lubrication service to prevent premature wear
- Comprehensive safety checks and documentation
Transmission & Driveline Service
Transmission problems can lead to significant downtime and costly repairs. Our mechanics are specialists in heavy vehicle transmission systems for all truck makes and models operating in Sydney.
We provide:
- Transmission diagnostics and testing
- Clutch replacement and adjustment
- Automatic transmission service
- Transmission rebuilding to OEM specifications
- Differential service and repair
- Driveshaft balancing and repair
Why Choose Our Sydney Truck Repair Services
With numerous truck repair options available across Sydney, here's why fleet managers and owner-operators consistently choose our services for their commercial vehicle needs:
Transport for NSW Authorised Inspectors
Our mechanics are officially authorised by Transport for NSW to conduct heavy vehicle safety inspections. We understand the intricacies of NSW heavy vehicle regulations and ensure your trucks meet all compliance requirements.
NHVR Compliance Specialists
We specialise in keeping your fleet compliant with all National Heavy Vehicle Regulator requirements. Our team stays current with regulatory changes to ensure your vehicles always meet the latest standards for operation in NSW and throughout Australia.
Sydney-Wide Mobile Service
Operating throughout Greater Sydney, our mobile service units can perform many repairs and maintenance services at your location. From Penrith to Parramatta, Liverpool to the CBD, we minimise downtime by bringing our expertise to you.
Advanced Diagnostic Equipment
Our workshop is equipped with the latest diagnostic tools approved by Transport for NSW to quickly and accurately identify issues with your truck. This precision allows us to complete repairs efficiently and correctly the first time.
Sydney Fleet Maintenance Programs
Our customised fleet maintenance programs help Sydney operators reduce unexpected breakdowns, extend vehicle life, and maintain compliance with Transport for NSW and NHVR requirements. We develop maintenance schedules that minimise disruption to your Sydney operations.
Complete Documentation Services
We provide comprehensive documentation for all services and inspections, ensuring you maintain complete records for Transport for NSW compliance. Our detailed reporting helps protect you under Chain of Responsibility legislation.
Specialised NSW Transport Compliance Services
Beyond our core repair and maintenance offerings, we provide specialised services to address the unique regulatory requirements for heavy vehicles operating in New South Wales.
Chain of Responsibility (CoR) Compliance Support
Under NSW and national heavy vehicle laws, everyone in the supply chain shares responsibility for ensuring heavy vehicle safety. Our CoR compliance support services help you meet your legal obligations:
- Vehicle maintenance systems and documentation
- Load restraint compliance and certification
- Speed management system maintenance
- Mass and dimension compliance verification
- Fatigue management system support
- Record-keeping systems for NSW regulatory compliance
NSW Heavy Vehicle Inspection Scheme (HVIS) Preparation
Our pre-inspection service ensures your heavy vehicles are ready to pass the annual NSW Heavy Vehicle Inspection Scheme requirements:
- Comprehensive vehicle assessment using Transport for NSW guidelines
- Identification and correction of potential compliance issues
- Complete documentation preparation
- Coordination with Transport for NSW inspection stations
- Post-inspection compliance certification
PBS Vehicle Maintenance and Compliance
Performance-Based Standards (PBS) vehicles require specialised maintenance to ensure they continue operating within their approved parameters. Our services include:
- PBS vehicle-specific maintenance programs
- Compliance with PBS vehicle conditions
- Documentation for Transport for NSW PBS vehicle compliance
- Stability system maintenance and certification
- Brake performance testing to PBS standards
Dangerous Goods Vehicle Compliance
Vehicles carrying dangerous goods in NSW must meet additional regulatory requirements. Our specialised services include:
- Annual dangerous goods vehicle inspection and certification
- Safety equipment verification and maintenance
- Tanker testing and certification
- Emergency information holder maintenance
- Electrical system safety certification for dangerous goods transport
- Compliance with Australian Dangerous Goods Code requirements
NSW Environmental Compliance
Heavy vehicles in NSW must meet strict environmental standards. Our environmental compliance services include:
- Diesel emission testing and control system maintenance
- AdBlue system service and repair
- DPF cleaning and maintenance
- NSW EPA noise compliance testing
- Fuel efficiency optimization
- Environmental systems documentation for Transport for NSW compliance
Sydney Metropolitan Area Access Compliance
Operating heavy vehicles in Sydney's metropolitan area involves navigating various access restrictions. We help ensure your vehicles comply with:
- Sydney truck route compliance requirements
- Low clearance safety systems maintenance
- Mass limit compliance for Sydney bridges and tunnels
- On-board mass monitoring system calibration
- Route planning assistance for Sydney metropolitan operations
- Compliance with Transport for NSW Sydney access conditions
What Our Sydney Customers Say
"After struggling with recurring compliance issues for our fleet operating across Sydney, we switched to this team three years ago. They understand Transport for NSW requirements inside and out, and have kept our entire fleet compliant with zero defect notices since. Their preventative maintenance program has been invaluable for our Sydney metropolitan operations."
Frequently Asked Questions
A: Under Transport for NSW regulations, all heavy vehicles over 4.5 tonnes GVM registered in NSW require an annual Heavy Vehicle Safety Inspection (pink slip). Vehicles used for passenger transport may require more frequent inspections. Additionally, vehicles operating under certain accreditation schemes like NHVAS Maintenance Management may have different inspection schedules. Our team can help determine the exact inspection requirements for your specific vehicles based on their registration category and use.
A: Under the Heavy Vehicle National Law as applied in NSW, anyone involved in the operation of heavy vehicles has responsibilities regarding vehicle maintenance. This includes operators, employers, and maintenance providers. You must take all reasonable steps to ensure vehicles are properly maintained, defects are promptly repaired, and vehicles comply with vehicle standards. This includes implementing regular maintenance schedules, conducting pre-trip inspections, maintaining records, and addressing defects promptly. Our maintenance programs are designed to help you meet these Chain of Responsibility obligations.
A: In NSW, heavy vehicle modifications must comply with Vehicle Standards Bulletin 6 (VSB6) and be approved by Transport for NSW. Significant modifications require certification by an Approved Vehicle Examiner (AVE) and may need specific modification plates. Our team can guide you through this process, helping determine what approvals are needed, coordinating with certified engineers, and ensuring all documentation is correctly filed with Transport for NSW. We recommend consulting with us before undertaking any modifications to ensure compliance with all NSW requirements.
A: Heavy vehicles operating in the Sydney metropolitan area must comply with Australian Design Rule (ADR) emission standards corresponding to their year of manufacture. Transport for NSW and the NSW EPA regulate these standards, which control both exhaust emissions and noise levels. Modern trucks typically need functioning emission control systems including SCR, DPF, and AdBlue systems. Our maintenance services ensure these systems function correctly and meet NSW EPA requirements. For older vehicles, we can help develop compliance plans to meet current emission standards for Sydney metropolitan operation.
A: The National Heavy Vehicle Accreditation Scheme (NHVAS) Maintenance Management module allows operators to manage their own maintenance programs instead of following the standard annual inspection regime. If your fleet operates under NHVAS accreditation in NSW, you must follow a documented maintenance system that meets NHVR standards. This includes scheduled servicing, fault reporting, records management, and regular vehicle inspections. Our specialised NHVAS maintenance programs help you maintain compliance with these requirements while optimising vehicle performance and reliability.
Contact Our Sydney Truck Service Centre
Ready to experience professional truck repair and maintenance services that keep you compliant with NSW regulations? Contact us today to schedule an appointment, request a quote, or inquire about our fleet maintenance programs.
Location
Rossmore, NSW 2557
Near Bringelly Road
Hours
Service Centre: Sat to Thur 24hours